For most of fertilizer manufacturers, the choice of the fertilizer production equipment is crucial to the development of the composting business. Some people will choose low volume composting equipment, while others will choose high volume composting facility for organic wastes composting. In fact, apart from the difference in production capacity, there is no difference between them. But, compared with the small scale composting, large volume composting brings higher economic benefits and the whole composting process is more commercial. So, on 7th April 2024, a customer from Russia prepare large scale compost. And he had own farm, which wanted to compost quickly. For this, we discussed with customer about large scale composting solution.

composting aera in large scale composting
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    Capacity: over 400 tons organic waste disposal

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    Equipment: wheel type compost turner

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    Equipment material: carbon steel Q235, alloy

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    Voltage: 220v/380v/415v/440v/480v(50Hz/60Hz)

Which is the best composter for your large scale composting?

If you asked which kind of compost turning facility can help you do large scale compost turning, we will recommend this Russian customer with the large wheel type compost turner. This type compost turner is the patent produce of our company. It is especially designed for large scale raw materials composting process. Besides, it has the fully automated electrical control system and can work without workers. Compared with the traditional fertilizer compost facilities, it has higher turning depth and larger turning span. Generally speaking, the largest turning span of this machine can be 30 meters. According to your demand for output, this kind of compost turners can be customized for you. So, if you want to compost in a large scale, this type compost turning machine will be a good choice for you. After discussing with customer, he prepared to buy three two-wheeled compost turners.

What is the requirement of Russian client about two-wheeled compost turner?

  • width of the composting concrete vessel – 10 m;

  • the height of the sides of the concrete vessel (static pile height) – 2.4 m;

  • the length of the concrete vessel (machine stroke length) – 110 m;

  • concrete vessel wall thickness – 0,3 m.

How to speed up your large scale compost making process?

Compared with small scale organic fertilizer fermentation, it will undoubtedly take more time to start fertilizer composting in a large scale. Thus, how to speed up Russian customer large scale compost making process? Here, our engineers have three tips for your reference.

Crushing organic material in fine powder

The best way to process organic waste into compost is aerobic fermentation method, which decomposes organic waste in the presence of oxygen. Therefore, providing enough oxygen is the prerequisite for better large scale organic fertilizer fermentation. But how to transport oxygen into compost piles effectively? It is a good idea to crush raw materials into fine powder which has a larger contact area with oxygen. So, if you want to compost organic litter quickly, it is an excellent choice to buy a crushing machine for your large scale compost system. For this, you can choose new type vertical grinder or semi-wet material crusher.

large scale compost disc mixerhorizontal mixer for large scale compost

Mixing materials with biological bacterial old compost

In addition, you also can facilitate large scale composting by mixing raw material with old compost. Because it contains more microorganisms which are responsible for decomposing organic matter and generating heat to kill harmful substances in organic waste. Of course, it is more convenient to add biological bacteria directly. But no matter which method you use, it is necessary to mix addition with organic litter evenly for making it give full play active role in large scale composting. Here, we recommend you use horizontal mixer or disc blender in your large scale compost system.

Focus on temperature control

Then if you want to speed up organic fertilizer fermentation, you also need to pay attention to temperature adjustment. During large scale composting, it is advisable to keep the temperature at 60℃-70℃. Because when the temperature reaches 60 C,the pathogens, pest eggs and grass seeds in manure can be killed. However, if the temperature is higher than 70℃, it will cause the death of beneficial bacteria. At that time, you need to use compost equipment to turn materials to dissipate excessive heat.

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